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The importance of corrosion protection for avionic and electronic components
The importance of corrosion protection for avionic and electronic components
Corrosion protection for avionic and electronic components involves a combination of design and maintenance considerations and practices. Environmental testing helps to assess the performance of components under various conditions, including temperature extremes, vibration, humidity, chemical contaminants, moisture and salt exposure. Regular inspection can detect any signs of corrosion, allowing preventive maintenance, cleaning, and application of protective coatings. Corrosion protection is crucial for avionic and electronic components for several reasons:
Reliability and Performance:
Avionic and electronic components are critical for the reliable operation of aircraft and other electronic systems. Corrosion can compromise the functionality of these components, leading to malfunctions, errors, and, in extreme cases, complete failure. Corrosion protection measures help ensure the reliability and optimal performance of these systems.
Safety:
In aviation, safety is paramount. Corrosion can weaken structural components, compromise electrical connections, and interfere with the proper functioning of sensors and control systems. Protecting avionic and electronic components from corrosion is essential to maintain the structural integrity and safety of aircraft.
Longevity and Cost Efficiency:
Avionic and electronic components are often expensive and designed for long-term use. Corrosion can significantly reduce the lifespan of these components, leading to premature failure and the need for costly replacements. Corrosion-related damage can result in expensive repairs and replacements. Implementing effective corrosion protection measures is a cost-effective strategy in the long run, as it helps prevent the need for frequent maintenance and replacements.
Harsh Environmental Conditions:
Aircraft electronic systems are exposed to a variety of harsh environmental conditions, including moisture, salt spray, temperature extremes, and chemical contaminants. These conditions can accelerate corrosion processes.
Maintaining Electrical Connections:
Corrosion on electrical connectors can lead to increased resistance, poor conductivity, and signal degradation. This can affect the accuracy and reliability of data transmission in electronic systems.
Regulatory Compliance:
Aviation and electronic industries are subject to stringent regulations and standards. Many regulatory bodies, such as the Federal Aviation Administration (FAA) in the United States, have specific requirements for corrosion prevention and control. Adhering to these regulations is crucial for ensuring the airworthiness and safety of aircraft.
In summary, corrosion protection for avionic and electronic components is essential for ensuring the reliability, safety, and longevity of critical systems and components. It is a proactive approach to mitigate the damaging effects of corrosion and maintain optimal performance in demanding environments. By incorporating a corrosion protection strategy into the maintenance processes, it is possible to enhance the corrosion resistance of avionic and electronic components, ensuring their reliability and longevity in challenging environments.
SuperCORR A Specialist Barrier Film Corrosion Protection
EnviroTech Europe supplies advanced corrosion protection products, based on approved synthetic materials, to provide quality solutions to a diverse range of lubrication and corrosion problems. Super CORR A is a unique and proprietary formulation with long-lasting, anti-corrosion inhibitors providing a superior lubrication coefficient and protection against moisture, wear, general and fretting corrosion, static electricity, corona, and other electro migration problems. The non-flammable film is only 7 microns (0.007mm) in thickness, is not a wax or oil-based product and is formulated without sulphates, chlorides, petroleum-based material, or halogens, to meet the EU RoHS directive.
Super CORR A is unexcelled in preventing failures of electrical systems and electronic equipment caused by corrosion as well as preventing the corrosion of metal components surfaces, including those of components comprised of dissimilar metals such as those found in aerospace environments.The ability to displace water from exposed contacts can ensure reliable operation in extreme conditions. The use of SuperCORR A for corrosion control can not only bring financial savings in reduced maintenance and replacement costs but more importantly greater safety. It is much simpler and a lot less costly to prevent corrosion than to repair or replace damaged avionic equipment or a component that failed because of corrosion.
Super CORR A is packaged in aerosol cans making access to component parts easy for engineering crews in difficult locations and conditions. Unpainted mild steel will not rust on exterior surfaces directly exposed to sea water environments for at least 6 months, protecting electrical connectors, switches, chains, drive shafts from corrosion while maintaining lubrication on moving surfaces.
EFFICIENT AND ECONOMICAL
- Extremely long-lasting, specially formulated and proprietary anti-corrosive inhibitor.
- Eliminates premature failure of components created by moisture, general or fretting corrosion.
- Prevents deterioration and contamination on all surfaces of electronic and electrical equipment and mechanical close tolerance moving components.
- Reliability increased, maintenance intervals increased and costs reduced, manufacturers save costly warranty service calls or product re-call.
HISTORY
SuperCORR A was originally developed for the U.S. Air Force to comply with military specifications and to prevent electrical and electronic components from systems failures caused by corrosion.
It became the industry standard for avionic corrosion protection within MROs (maintenance, repair and operations) and OEMs (overhaul and original equipment manufacturers). It’s unique ability to displace water and provide a performance enhancing level of corrosion protection has led to it being used in many other applications and industries worldwide.
FURTHER INFORMATION
Please visit our website https://www.envirotech-europe.com/supercorr-a for for information about other uses and applications for Super CORR A.
Visit www.envirotech-europe.com/applications-and-case-studies for information about uses and applications for all EnviroTech Europe products.
For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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Solvent cleaners in the nuclear power industry
The importance of solvent cleaners in the nuclear power industry
Solvent cleaners play a crucial role in the nuclear power industry for various reasons. The nuclear power industry involves complex and sensitive processes that require a high level of cleanliness to ensure safety, efficiency, compliance with regulatory standards, and overall integrity of nuclear facilities. Here are some key reasons which highlight the importance of solvent cleaning in the nuclear power industry:
Contamination Control:
Nuclear power plants operate in environments where even small amounts of contaminants can have significant consequences. Solvent cleaning helps control and remove contaminants such as dust, dirt, oils, and other foreign residues from various components, ensuring the integrity of critical systems and equipment.
Radiation Protection:
Radioactive materials are present in different forms within nuclear power facilities. Solvent cleaning is essential for decontaminating surfaces exposed to radiation. Radioactive particles can adhere to equipment and structures, posing a risk to workers and the environment. Regular solvent cleaning helps mitigate radiation exposure by removing these contaminants and is crucial for minimizing radiation exposure to workers and preventing the spread of radioactive materials.
Equipment Maintenance:
Nuclear power plants rely heavily on sophisticated equipment and control systems for monitoring and managing various processes, including sensors, valves, pumps, heat exchangers, and instrumentation. Solvent cleaning helps maintain the performance and reliability of these components by preventing corrosion and other issues that may arise from the accumulation of contaminants, ensuring accurate and reliable operation.
Preventing Corrosion:
Corrosion can compromise the structural integrity of materials, especially in the presence of radiation and harsh environmental conditions. Solvent cleaning helps remove corrosive agents, protecting equipment and structures from degradation. This helps extend the lifespan of materials and reduces the risk of structural failure.
Quality Assurance and Regulatory Compliance:
The nuclear industry operates under strict quality assurance and regulatory standards. Solvent cleaning is an essential part of maintaining these standards by ensuring that equipment and surfaces meet cleanliness requirements and do not introduce uncertainties or errors into the nuclear processes.
Heat Transfer Efficiency:
In nuclear power plants, efficient heat transfer is essential for optimal performance. The presence of contaminants on heat exchanger surfaces can reduce heat transfer efficiency, leading to decreased performance and potential overheating. Solvent cleaning helps maintain clean surfaces, ensuring effective heat transfer and preventing overheating of components. Some solvents can also be extremely effective as heat transfer liquids.
Preventative Maintenance:
Solvent cleaning is often a part of routine preventative maintenance programs in nuclear facilities. Clean and well-maintained equipment is less likely to experience malfunctions. Regular cleaning helps identify and address potential issues before they escalate, contributing to the overall safety and reliability of the nuclear plant.
In summary, solvent cleaning is integral to the overall safety, efficiency, and longevity of equipment and structures within the nuclear power industry. It plays a key role in helping to control contamination, maintain equipment performance, protect against radiation, help to prevent corrosion and ensure overall equipment reliability. It’s important to note that while solvents are effective cleaning agents, their use should be handled with care. Some solvents can be toxic, flammable, or harmful to human health and the environment, so proper precautions and guidelines should be followed when using them. Additionally, choosing the right solvent for a specific cleaning task is crucial to achieve optimal results without causing damage to the surfaces being cleaned.
Zero Ozone Depletion Potential (ODP) and very low Global Warming Potential (GWP) solvent cleaner for high performance degreasing.
ProSolv® 5408e has been developed to provide superior critical cleaning performance, suitable for many different industries. High Solvency (KB Value 98) for removal of organic residue and oils.
ProSolv® 5408e is a high-performance solvent cleaner used for sustainable and future proof degreasing. It has a GWP of less than 1, with a 100-year Integrated Time Horizon (ITH). Soft on the environment and safe for users, it offers improved cleaning at lower costs.
ProSolv® 5408e ticks all the boxes and is the perfect profile for a modern degreasing solvent. Exceptionally low surface tension to penetrate micron sized holes and close contact surfaces. Sustainable and secure for the future. Non-carcinogenic, low boiling point, economical with energy with low solvent losses, faster production, reduced costs, easy handling.
EFFICIENT AND ECONOMICAL
- Fast precision cleaning with short cycle times.
- Can be used in any vapour degreasing equipment, lower energy consumption and lower maintenance.
- Ideal replacement for Trichloroethylene, n-Propyl Bromide, Perchloroethylene and HCFC based solvents.
- Stable with no additives, no testing required.
- Improved productivity, parts exit the machine cool, dry and spot-free with no drying required.
- Minimal non-volatile residue (>10ppm).
- High density solution, excellent for ultrasonic cleaning.
- Mid-range boiling point (46°C).
- Very low surface tension for penetration into the micron level crevices and holes, efficient cleaning in tight to reach places and complex geometries.
- Easy process monitoring with minimal effort and minimal waste generation, easy reclamation for reuse.
- High Solvency (KB Value 98) for a variety of contaminants.
- Compatible with a broad range of substrates.
SAFE FOR USERS AND THE ENVIRONMENT
- Safe for the environment, Zero Ozone Depletion Potential (ODP).
- Very low Global Warming Potential (GWP)
- GWP of less than 1, AR4 100yr Integrated Time Horizon (ITH).
- Non-hazardous for transportation.
- Non-flammable (No Flash Point).
- Not classified as a carcinogen
Listed above are some of the benefits from using ProSolv® 5408e, a sustainable degreasing solvent for precision cleaning and an economical and efficient replacement solution for cleaning systems using older legacy solvents, which are now either banned or being phased out. EnviroTech Europe have many years of experience and our experts are available to guide you through your solvent cleaner changeover procedures or to advise on equipment.
FURTHER INFORMATION
Please visit our website https://www.envirotech-europe.com/prosolv5408e for information about other uses and applications for ProSolv® 5408e.
Visit www.envirotech-europe.com/applications-and-case-studies for information about uses and applications for all EnviroTech Europe products.
For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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The importance of corrosion protection for air conditioning units
Corrosion protection for air conditioning units.
Corrosion problems in air conditioning units can be caused by various factors including exposure to harsh environmental conditions like humidity, salt, pollutants, chemicals, and other airborne particles, poor maintenance, manufacturing defects or inferior materials, equipment ageing and general wear. To prevent or minimize corrosion in air conditioning units, regular maintenance, proper installation, timely repairs of leaks, and protection against environmental elements are crucial. This includes routine cleaning, inspections, and addressing any issues promptly to extend the lifespan of the AC unit and ensure its optimal performance. Corrosion protection for air conditioning units can be vital in various situations, here are some important considerations:.
Harsh Environments:
In areas near the coast or where the air is laden with salt, the risk of corrosion is higher due to saltwater exposure. Corrosion protection measures, such as coatings or materials designed to resist corrosion, can help extend the lifespan of the air conditioning unit.
High Humidity Environments:
In regions with high humidity levels, the potential for moisture-related corrosion is increased. Protective coatings and treatments can be beneficial in preventing moisture-induced corrosion.
Industrial and Chemical Exposure:
In industrial locations with exposure to corrosive chemicals, protecting air conditioning units from corrosion is important. Acidic or corrosive fumes can deteriorate the unit’s components over time.
Long-Term Maintenance:
Corrosion protection measures can reduce maintenance costs and downtime by preventing or delaying the onset of corrosion-related problems. This is especially important in commercial and industrial applications where HVAC systems are essential for operations.
Extended Equipment Lifespan:
Proper corrosion protection can contribute to the longevity of the air conditioning unit, saving money on replacement costs.
Common methods of corrosion protection for air conditioning units include:
Coatings:
Applying anti-corrosion coatings or paints to the unit’s components to create a barrier.
Galvanized Steel:
Using galvanized steel for components and frames can provide resistance to rust and corrosion.
Regular Maintenance:
Regular cleaning and maintenance to remove corrosive materials like dirt, debris, and salt deposits.
Placement and Enclosure:
Positioning the air conditioning unit in a way that minimizes exposure to harsh elements, or enclosing it in a protective housing, can be effective.
Use of Corrosion-Resistant Materials:
Investing in air conditioning units made from materials that are inherently resistant to corrosion can be a wise choice for long-term durability.
Specialist Barrier Film Corrosion Protection
EnviroTech Europe supplies advanced corrosion protection products, based on approved synthetic materials, to provide quality solutions to a range of lubrication and corrosion problems.
Super CORR A is a unique and proprietary formulation with long-lasting, anti-corrosion inhibitors providing a superior lubrication coefficient and protection against moisture, wear, general and fretting corrosion, static electricity, corona, and other electro migration problems. The non-flammable film is only 7 microns (0.007mm) in thickness, is not a wax or oil-based product and is formulated without sulphates, chlorides, petroleum-based material, or halogens, to meet the EU RoHS directive.
Super CORR A is unexcelled in preventing failures of electrical systems and electronic equipment caused by corrosion as well as preventing the corrosion of metal components surfaces. Use Super CORR A to protect connectors, electrical systems and switches and mechanical controls during servicing. It’s ability to displace water from exposed contacts can ensure reliable operation in extreme conditions, all from one small aerosol can.
The use of Super CORR A for corrosion control can not only bring financial savings in reduced maintenance and replacement costs but more importantly greater safety. It is much simpler and a lot less costly to prevent corrosion than to repair or replace the damaged equipment or component that failed because of corrosion.
Super CORR A is packaged in aerosol cans making access to component parts easy for engineering crews in difficult locations and conditions. Unpainted mild steel will not rust on exterior surfaces directly exposed to sea water environments for at least 6 months, protecting electrical connectors, switches, chains, drive shafts from corrosion while maintaining lubrication on moving surfaces.
EFFICIENT AND ECONOMICAL
- Extremely long-lasting, specially formulated and proprietary anti-corrosive inhibitor.
- Eliminates premature failure of components created by moisture, general or fretting corrosion.
- Prevents deterioration and contamination on all surfaces of electronic and electrical equipment and mechanical close tolerance moving components.
- Reliability increased, maintenance intervals increased and costs reduced, manufacturers save costly warranty service calls or product re-call.
APPROVED
- Industry approval from: NASA, Boeing Aircraft, Bombardier, Embraer, Lear, Gulfstream, Hawker-Beechcraft, Cessna, Raytheon, Polish Airforce, Northrop-Grumman, Royal Navy and Royal Norwegian Air Force.
- Exceeds Mil C 81309 Corrosion Prevention Compounds.
- Approved in US Tri-Service Corrosion Manuals.
FURTHER INFORMATION
Please visit our website https://www.envirotech-europe.com/supercorr-a for for information about other uses and applications for Super CORR A.
Visit www.envirotech-europe.com/applications-and-case-studies for information about uses and applications for all EnviroTech Europe products.
For more advice, please telephone us on +44 (0) 20 8281 6370 or use our website contact form. All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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Latest News
Improve connector maintenance on portable gas generators
Why using SuperCORR A for connector maintenance on portable gas generators improves electrical supplies in extreme conditions.
Portable generators maintain aircraft services at standings are connected and disconnected many times a day in extreme weather conditions.
These applications and locations test connector seals allowing dust or water to infiltrate. This with the flexing of the connecting cables allows sufficient movement between the metal surfaces of the connecting pins to produce fretting corrosion which reduces, interrupts or produces failures in electrical supply. Regular maintenance of electrical connectors and control systems is vital to be certain of uninterrupted supply.
SuperCORR A is an aerosol lubricant containing corrosion preventive compounds, which, as is the case with all lubricants, can be worn off over time.
A leading manufacturer of connectors tested SuperCORR A to see what the “life” of the lubricant was in a “rub test”. The typical test is 20,000 cycles, i.e. unplug, plug in is one cycle. The test results demonstrated that after 20,000 cycles there were no failures. It was decided to take it one more step and run the same tests for 200,000 cycles. The results again showed no indications of galling or scoring on the connectors at all. The connector looked and tested as good as new. This test was run under clean conditions in a laboratory but demonstrates the effectiveness of the protective lubricant in SuperCORR A.
As it meets Mil- MIL-DTL-87177B (Revised MIL-L-87177A) specifications SuperCORR A is used by the U.S. Air Force to protect the intricate workings of the F-16 Fighter Jet and by the U.S. Navy on the P 3 Orion electronic surveillance aircraft. Commercial aviation aircraft manufacturers recommend it for electrical and close metal mechanical application, especially where flights are in salt fog or high humidity.
Containing extremely long-lasting, proprietary anti-corrosive inhibitors SuperCORR Aprovides a superior lubrication coefficient and protects components against moisture, wear, general and fretting corrosion, surface static electricity, corona, and other electro migration problems. The super thin non-flammable lubricant film is only 7 microns (0.007 mm) thick and is formulated without sulphates, chlorides or halogens to meet the RoHS directive. It is unexcelled in preventing deterioration and contamination on all surfaces of electronic equipment.
Very fast drying environmentally acceptable solvents are used as carriers and propellants which will not affect most plastics, substrates, metals or other materials used in connector manufacture.
The aerosols are supplied with probes allowing access to pins and connector tubes where the low surface tension repels water, dirt dust and metal particles from blind holes and surfaces to produce thoroughly clean holes before a second application applies the lubricant film. Reconnection to the supply with cleaned sections of the connector ensures reliable operation even in the most testing of environments. This easy maintenance from one can of
SuperCORR A allows this essential task to be carried out in any conditions quickly, easily and securely.
For more information please visit www.corrosion-protect.com/supercorr-a To discuss the use of SuperCORR A to solve your problems please use the website contact form or phone us, we look forward to hearing from you.
We can provide you with a Material Safety Data Sheets, independent laboratory reports, product samples and technical assistance.
For more information or advice please telephone us on +44 (0) 20 8281 6370 or use our contact form.
All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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Replace n-Propyl bromide with ProSolv vapour degreasing solvent
High performance vapour degreasing solvent, simple “drop-in” replacement for n-Propyl bromide and trichloroethylene.
ProSolv® is an alternative chemistry developed by EnviroTech Europe to replace chlorinated solvents. It can be used in most existing vapour degreasing equipment and can be used safely for immersion cleaning using ultrasonics, for which it has been optimised. with a high specific gravity and very low surface tension.
Unlike some other chlorinated and halogenated blends such as trichloroethylene, ProSolv® is an excellent choice to replace flammable solvents such as MEK, Acetone, Isopropyl alcohol (IPA) or hydrocarbons where manual wiping or brush cleaning is the preferred method. It is a non-flammable azeotropic blend which can be used for manual cleaning in suitably ventilated areas and recycled by distillation for reuse through many cycles. It is a very stable mixture with no need for monitoring or the need for additives or stabilisers.
In other applications ProSolv® offers a cost-effective alternative for halogenated solvents in formulations for dip, spray or aerosol applications and as a fast-drying carrier solvent for oil, silicones and other lubricants. Simple to install in any standard machine for vapour and vapour liquid degreasing.
ProSolv® is non-flammable (No Flash Point) with high solvency (KB Value 91) with a very low surface tension and low boiling point making it highly productive and economical in use. A very stable azeotrope in use no additives or testing required. Leaves minimal non-volatile residue.
Importantly the ProSolv® formulation is kind to the environment as it contains no hazardous air pollutants and is safe for users. It has zero ozone depletion (ODP) with very low global warming potential (GWP). ProSolv® is compatible with all metals.
Manufactured in UK with excellent customer service, technical support and training from qualified distributors throughout Europe.
We can provide you with a Material Safety Data Sheets, independent laboratory reports, product samples and technical assistance.
For more information or advice please telephone us on +44 (0) 20 8281 6370 or use our contact form.
All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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Alternatives to nPB
nPB solvent for vapour degreasing is banned from July 2020 – EnviroTech Europe has low cost, “drop-in” alternatives to nPB.
nPB solvent for vapour degreasing is banned from July 2020 – EnviroTech Europe has low cost, “drop-in” alternatives to nPB.
Bad news for your business. Coronavirus, Brexit, redundancies, social distancing reduced cash flow.
If that is not enough and you are using nPB solvent for vapour degreasing that’s another problem to worry about as it cannot be used after 4th July. Don’t panic it’s not too late to change and comply, as we have “drop in” replacements which are guaranteed to give the same results at no increase in your costs of usage. It is late but we can give you the information to easily make the change in a day without fuss.
You have questions – of course:
How can it be so simple?
The EnSolv range of stabilised nPB based vapour degreasing solvents is the market leader in this field worldwide. EnviroTech Europe, the manufacturers, know this product inside out with hundreds of satisfied users. We have been fighting the EU authorities for 20 years regarding classification, but with limited resources and the corporate giants with money to lose as EnSolv gained more and more of the market. Money talks so the Commission ignored the evidence and banned nPB for use as a vapour degreasing solvent with the sunset date in July 2020. If you are interested in the history, it is all explained in detail on our website.
With our extensive knowledge of user needs EnviroTech Europe, during the intervening years, have developed new compliant solvent formulations which are simple “drop-in” replacements.
No new equipment needed, guaranteed results and no extra costs to worry about.
We can’t guarantee that more changes will not happen in the future, but you will then have time to evaluate whether the new generation of wonder products which reduce global warming a smidgeon is worth the enormously increased costs.
Talk to us about whether EnSolv CC-A or ProSolv will be the best choice for your application. Advice, literature, changeover instructions are all available to make the change quickly, easily and at no extra cost of usage.
For more information about replacing nPB please visit:
www.vapour-degreasing.com/npb-replacement
We can provide you with a Material Safety Data Sheets, independent laboratory reports, product samples and technical assistance.
For more information or advice please telephone us on +44 (0) 20 8281 6370 or use our contact form.
All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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Lubricant and corrosion protection spray
SuperCORR A multitasking lubricant and corrosion protection spray solving problems across industry.
Originally developed to comply with military standards for a lubricant and corrosion protective for the USAF (MIL- DTL- 8717B Type 1 Avionics cleaning and corrosion prevention and control) SuperCORR A is now the industry standard for in service maintenance by military and commercial airlines and MOR facilities worldwide. It is recognised for its unique formulation which contains extremely long-lasting, proprietary anti-corrosive inhibitors providing a superior lubrication coefficient and protecting components against moisture, wear, general and fretting corrosion, surface static electricity, corona, and other electro migration problems. The ultra-thin non-flammable lubricant film is only 7 microns (0.0007 inch) thick and is formulated without sulphates, chlorides or halogens to meet the EU RoHS directive. It is unexcelled in preventing deterioration and contamination on all surfaces of electronic equipment and metal components.
Its use in aircraft is well established for maintenance but major aerospace and turbine manufacturer is currently completing trials with SuperCORR A to protect machined parts in transit and storage, worldwide, under variable temperature and humidity conditions against corrosion during long term storage. The protective film is self-sealing during movement and handling and can be removed before use if necessary.
Amongst other established uses for mercantile lubrication and corrosion protection suppliers of marine maintenance packages, which include SuperCORR A, to ships on docking. These are used for routine lubrication and anticorrosion maintenance in the harsh conditions experienced at sea. The aerosol cans make access to parts easy for the engineering crew in difficult locations on ship. Unpainted mild steel will not rust on exterior surfaces directly exposed to sea water spray for at least 6 months protecting electrical connectors, switches, chains, drive shafts from corrosion while maintaining lubrication on moving surfaces.
In another interesting application SuperCORR A reduces maintenance under extreme conditions to protect the metal edges of the composite blades on wind turbines. These are subject to the continuous corrosive effects of wind, rain and salt laden sea spray which erodes and corrodes the metal. The protective film produced by application of SuperCORR A is impervious to water and lubricates the airflow across the blade edges preventing corrosion of the metal. Safety on these wind turbines where maintenance engineers are working at great height and perilous conditions of exposure to high winds entails reliance on critical fall arrest equipment. Corrosion in the bearings, clutches and wires used in the arrester mechanisms can lead to failure and potentially serious injury or loss of life. SuperCORR A protects against corrosion in these safety critical components.
The oil and gas industries use SuperCORR A as a reliable easily applied protective coating against corrosion of tools and parts in storage and transit. High humidity and wide fluctuations in temperature experienced on oil rigs at sea and on land need the same protection and lubrication for critical fall arresters used on wind turbines and in other situations where working at high levels in extreme weather conditions imposes the same risks.
Monitoring systems, electronics. switches and moving surfaces also need protection and SuperCORR A being based on nonorganic lubricants will not attack or degrade the materials used in manufacturing the components but reject water from protected surfaces preventing shorts, and by preventing fretting corrosion ensuring good connections and smooth movement in bearings and chains.
Portable diesel and LP generators are widely used in the oil and gas and mineral extraction industries in remote, hostile environments. Between flights aircraft services are powered by generators during loading and unloading and maintenance. All these uses require connection and disconnection, often many times a day. Connector seals, when broken, allows water, sand or dust to penetrate and with the flexing of the connector cables allows sufficient movement between the metal surfaces of the connector pins to produce fretting corrosion. A simple spray between connection breaks ejects water and particulates and protects and lubricates the contacts improving reliability of supply.
Building and construction industries offer other unusual uses for SuperCORR A. Unpainted hatches, grilles, and window furniture are galvanised if manufactured in steel and anodised if aluminium or a zinc alloy. These need protection in storage against scratches and once installed exposure to wind and especially acidic rain dulls surfaces and produces unsightly white surface corrosion. An onsite spray with SuperCORR A on completion of the installation protects the surfaces with an invisible film and at the same time applies a lubricant film to hinges and bearings in handles and other moving parts such as window openers reducing the needs for maintenance often in inaccessible places at high level.
In all forms of transportation from Amtrac trains, DLR and other lightweight rail systems and for protection of transit equipment and services for underground tunnels and systems to motorsport. racing and rally cars, electric cars and on emergency vehicles SuperCORR A is used for protection and lubrication of connectors, electrical systems and switches, mechanical controls during manufacture, assembly and servicing. Haulage is another area where the ability to displace water from exposed contacts can ensure reliable operation in extreme conditions.
The unique combination of properties in one small aerosol can gives maintenance and service engineers a very safe solution to an enormous range of problems.
For more information please visit www.corrosion-protect.com. To discuss the use of SuperCORR A to solve your problems please use the website contact form or phone us, we look forward to hearing from you.
We can provide you with a Material Safety Data Sheets, independent laboratory reports, product samples and technical assistance.
For more information or advice please telephone us on +44 (0) 20 8281 6370 or use our contact form.
All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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Replace nPB
Bad news for your business! Coronavirus, Brexit, redundancies, social distancing reduced cash flow! If that’s not enough! Now needing to replace nPB solvent for vapour degreasing is another problem to worry about as it will not be available after 4th July.
Don’t panic it not too late to change and comply as we have “drop in” replacements for n-Propyl Bromide (nPB) which are guaranteed to give the same results within your budget and no increase in usage.
It is late but we can give you the information to easily make the change in a day without fuss.
You have questions – of course – for example: How can it be so simple?
The EnSolv range of stabilised nPB based vapour degreasing solvents is the market leader in this field worldwide. EnviroTech Europe the manufacturers know this product inside out with hundreds of satisfied users around the world. We have been championing nPB as a cleaning solvent to the EU authorities for twenty years regarding classification.
Over this time EnSolv gained more and more of the market, unfortunately being a small family orientated, customer focused company with limited cash and resources the Commission ignored the evidence and banned nPB for use as a vapour degreasing solvent with the sunset date in July 2020.
If you are interested in the history, it is all explained in detail on our website.
With our extensive knowledge of user needs EnviroTech Europe, during the intervening years, have developed new compliant solvent formulations which are simple
drop-in replacements.
No new equipment needed, guaranteed results and no extra set up costs to worry about.
We can’t guarantee that more changes will not happen in the future but you will have a seamless change over and we will then in time let you evaluate our new generation wonder product which has zero global warming and zero ozone depletion, at a very competitive cost.
Right that’s one problem out of the way, sorry we can’t help with the others!
Talk to us about whether EnSolv CC-A or ProSolv will be the best choice for your application. Advice, literature, changeover instructions are all available to make the change quickly, easily and at no extra cost of usage.
For more information about replacing nPB please visit:
www.vapour-degreasing.com/npb-replacement
We can provide you with a Material Safety Data Sheets, independent laboratory reports, product samples and technical assistance.
For more information or advice please telephone us on +44 (0) 20 8281 6370 or use our contact form.
All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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Replacement for n-Propyl bromide and trichloroethylene
Prosolv – A high performance vapour degreasing solvent and simple “drop-in” replacement for n-Propyl bromide and trichloroethylene
Vapour degreasing is one of the most widely used cleaning systems in the engineering industry. The most commonly used solvents are based on Trichloroethylene, n-Propyl bromide and other chlorinated solvents which under EU REACH regulations may require authorisation for use as metal cleaners after July 2020. If you are using vapour degreasing solvents based on any of these solvents EnviroTech Europe can offer excellent drop-in replacement products developed from 40 years of experience supplying market leading cleaning solvents to the engineering industries.
ProSolv® is an alternative chemistry developed by EnviroTech Europe to replace chlorinated solvents. It can be used in most existing vapour degreasing equipment and can be used safely for immersion cleaning using ultrasonics, for which it has been optimised. with a high specific gravity and very low surface tension.
ProSolv® is an extremely stable and simple to use vapour degreasing solvent. A tertiary azeotrope which blends the properties of solvents in the formulation to meet all the increasingly stringent demands of legislators for safer, non- flammable solvents with a low environmental impact while delivering high performance vapour degreasing in the precision engineering industries.
Unlike some other chlorinated and halogenated blends such as trichloroethylene, ProSolv® is an excellent choice to replace flammable solvents such as MEK, Acetone, Isopropyl alcohol (IPA) or hydrocarbons where manual wiping or brush cleaning is the preferred method. It is a non-flammable azeotropic blend which can be used for manual cleaning in suitably ventilated areas and recycled by distillation for reuse through many cycles. It is a very stable mixture with no need for monitoring or the need for additives or stabilisers.
In other applications ProSolv® offers a cost-effective alternative for halogenated solvents in formulations for dip, spray or aerosol applications and as a fast-drying carrier solvent for oil, silicones and other lubricants. Simple to install in any standard machine for vapour and vapour liquid degreasing.
ProSolv® is non-flammable (No Flash Point) with high solvency (KB Value 91) with a very low surface tension and low boiling point making it highly productive and economical in use. A very stable azeotrope in use no additives or testing required. Leaves minimal non-volatile residue.
Importantly the ProSolv® formulation is kind to the environment as it contains no hazardous air pollutants and is safe for users. It has zero ozone depletion (ODP) with very low global warming potential (GWP). ProSolv® is compatible with all metals.
Manufactured in UK with excellent customer service, technical support and training from qualified distributors throughout Europe.
We can provide you with a Material Safety Data Sheets, independent laboratory reports, product samples and technical assistance.
For more information or advice please telephone us on +44 (0) 20 8281 6370 or use our contact form.
All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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ProSolv vapour degreasing solvent
High performance vapour degreasing solvent blend lowers the cost of critical vapour degreasing and cleaning
ProSolv® is an alternative chemistry developed by EnviroTech to replace chlorinated solvents. It can be used in most existing vapour degreasing equipment and can be used safely for immersion cleaning using ultrasonics, for which it has been optimised. with a high specific gravity and very low surface tension.
ProSolv® unlike chlorinated and other halogenated hydrocarbons solvents, such as trichloroethylene, can be used for manual cleaning in a suitably ventilated area. Typical applications are high performance critical cleaning at lower cost than other volatile solvent cleaners. Vapour degreasing for medical, aerospace, optics, oxygen equipment service, high vacuum components and electronics.
ProSolv® is an excellent choice to replace flammable solvents such as MEK, Acetone, Isopropyl alcohol (IPA) or hydrocarbons where manual wiping or brush cleaning is the preferred method. An azeotropic blend which can be recycled by distillation for reuse through many cycles. It is a very stable mixture with no need for monitoring or the need for additives or stabilisers.
ProSolv® offers a cost-effective alternative for halogenated solvents in formulations for dip, spray or aerosol applications and as a fast-drying carrier solvent for oil, silicones and other lubricants.
ProSolv® is simple to install in any standard machine for vapour and vapour liquid degreasing. It is Non-flammable (No Flash Point) with high solvency (KB Value 91) with a very low surface tension and low boiling point making it highly productive and economical in use. A very stable azeotrope in use no additives or testing required, Leaves minimal Non-volatile residue.
Importantly the ProSolv® formulation is environmentally friendly as it contains no hazardous air pollutants and is safe for users. It has zero ozone depletion (ODP) with very low global warming potential (GWP). Compatible with all metals.
Manufactured in UK with excellent customer service, technical support and training from qualified distributors throughout Europe.
We can provide you with a Material Safety Data Sheets, independent laboratory reports, product samples and technical assistance.
For more information or advice please telephone us on +44 (0) 20 8281 6370 or use our contact form.
All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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Corrosion control for extreme conditions
Preventing disaster with corrosion control – lt is clear that the use of SuperCORR A for corrosion control can bring financial savings in reduced maintenance and replacement costs and more importantly greater safety.
Most people associate corrosion control with rust, which only happens in things made of ferrous metals such as steel girders, ships, iron pipes, steel reinforcement rods, and steel tanks and is the reason metals deteriorate and fail. Ferrous and non-ferrous metals corrode on contact with both fresh and saltwater as well as water vapour. They will also corrode when they come into contact with chemicals, liquid acids as well as acidic vapours, salts and bases, and bacteria.
Corrosion is also a problem in electronics from circuit breakers and contactors to wire bond connectors and soldered components on a printed circuit board. Electrical connectors and plugs are very prone to corrosion as well as non-ferrous metals and alloys such as copper and aluminium. For purposes here, corrosion can be defined as a chemical or electrochemical reaction between a material, usually a metal, and its environment that produces a deterioration of the material and its properties.
Corrosion is an increasingly serious and costly problem that can lead to plant and equipment failures which range from being an annoyance to being catastrophic. Failures caused by corrosion could and do lead to a direct failure of a component which could affect the entire system and can not only be very expensive in terms of down time to repair or replace plant and equipment, but can also prove to be very costly in loss of productivity but to human life.
ABOVE:
Mild Steel panel exposed to sea spray on board ship for 6 months.
A: Oil based CPC
B: Untreated section
C: Treated with SuperCORR A, demonstrating its superior performance.
Preventing disaster with corrosion control – Electrical component failure
If an electrical component fails that affects your car that is just an annoyance and can be repaired fairly inexpensively and if you’re driving the car rolls to a stop and you get out. However, if an electrical system failed because of a corroded electrical contact in a control circuit which caused another electrical failure in the master fuel control system on an airliner at 30,000 feet with 250 people on board that could prove to be catastrophic. While the electrical contacts in both cases failed due to corrosion both failures could very well have been prevented by using SuperCORR A in a Corrosion Prevention Program incorporated into all routine maintenance programs.
“Self-healing” ultra-thin film barrier
If an electrical component fails that affects your car that is just an annoyance and can be repaired fairly inexpensively and if you’re driving the car rolls to a stop and you get out. However, if an electrical system failed because of a corroded electrical contact in a control circuit which caused another electrical failure in the master fuel control system on an airliner at 30,000 feet with 250 people on board that could prove to be catastrophic. While the electrical contacts in both cases failed due to corrosion both failures could very well have been prevented by using SuperCORR A
It is much simpler and a lot less costly to prevent corrosion than to repair or replace the damaged equipment or component that failed because of corrosion. The photographs show the effects of protecting metal surfaces and components in extreme condition with a SuperCORR A aerosol.
SuperCORR A is a non-conductive, non- flammable, hydrophobic, ultra-thin film lubricant and corrosion preventive compound. It is a “self-healing” ultra-thin coating that lubricates and protects metals, motors, electrical and electronic components from moisture, salts, chlorides, acids, and oxidation.
Corrosion of electrical components is very prevalent problem and one that can be prevented. Preventing moisture from coming in to contact with the electrical components is the key. An ultra-thin film of SuperCORR A will not only prevent moisture from coming in to contact but will displace moisture that is there already.
SuperCORR A is hydrophobic, that is it repels water and forms a “self-healing” ultra-thin film barrier that prevents moisture from coming into contact with the coated electronic components.
www.corrosion-protect.com
We can provide you with a Material Safety Data Sheets, independent laboratory reports, product samples and technical assistance.
For more information or advice please telephone us on +44 (0) 20 8281 6370 or use our contact form.
All products are supplied and supported by EnviroTech Europe Ltd. Manufactured in the United Kingdom and available on short delivery times through our dedicated team of distributors worldwide.
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